Components Manufacturing in Humanoid Robotics: Current Landscape and Future Trends
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Abstract
Humanoid robots, designed to replicate human movements and interactions, rely on a complex array of components that encompass mechanical structures, electronic systems, and sensory apparatus. Their significance lies not only in their potential applications across various industries—including healthcare, education, and entertainment—but also in their ability to enhance human-robot interaction and support tasks in challenging environments. 1 How Humanoid Robots Work: Complete Guide - Qviro Blog 2 All About Humanoid Robots - STEMpedia Education As technology progresses, the manufacturing of these components has become increasingly sophisticated, incorporating advanced materials and digital manufacturing techniques that boost production efficiency and reduce costs. 3 How are a humanoid robot's elements made, such as arms, finger ... 4 Best Materials for Prototyping Robotics - MFG Shop - MachineMfg The mechanical structures of humanoid robots include essential features like a head, torso, arms, and legs, enabling a wide range of motions. Actuators, which serve as the robots' "muscles," are critical for facilitating movement, with options including hydraulic, pneumatic, and electric systems tailored to specific robotic functions. 5 Essential Materials for Humanoid Robot Construction - Sunrise Metal 6 What is an Actuator in Robotics? - Artimus Robotics Moreover, electronic systems—including microcontrollers and sensors—are fundamental for processing information and enabling real-time environmental interactions, thus mimicking human sensory capabilities. 7 Actuators: what is it, definition, types and how does it work 8 Robot Actuators: A Comprehensive Guide to Types, Design, and ... Despite advancements, challenges persist in the components manufacturing sector. High costs associated with developing sophisticated robotics, alongside flexibility issues in adapting to various tasks, can hinder production efficiency. Additionally, safety concerns regarding human-robot collaboration necessitate stringent protocols to protect workers in manufacturing environments. 9 What Is Human-Robot Interaction - A Complete Guide 10 4.2 Proprioceptive and exteroceptive sensors - Robotics - Fiveable However, the emergence of digital manufacturing processes, such as 3D printing and CNC machining, has revolutionized production, allowing for rapid prototyping and customization while addressing some cost concerns associated with traditional methods. 11 The main types of sensors in Robotics & Self-Driving Cars (and how ... 12 What are the main components of a robot? A quick guide Looking forward, the humanoid robot market is projected to experience exponential growth, with innovations in materials and artificial intelligence set to enhance robot capabilities significantly. 13 Hardwares to Prioritize to Build a Humanoid Robot Cyborg As manufacturers continue to explore new avenues for automation and efficiency, the evolution of components manufacturing for humanoid robots is anticipated to play a pivotal role in shaping the future of robotics and its applications across diverse sectors. 14 Intelligent Humanoid Robots: An Overview and Focus on Visual ...
Components of Humanoid Robots
Humanoid robots are complex machines designed to emulate human actions and interactions, requiring a multitude of specialized components for their functionality. These components can be broadly categorized into mechanical structures, electronic systems, and sensory apparatus.
Mechanical Structures
The mechanical structure of humanoid robots typically includes a head, torso, two arms, and two legs, allowing for a wide range of motions, including walking, picking up objects, and tool interaction 1 How Humanoid Robots Work: Complete Guide - Qviro Blog 2 All About Humanoid Robots - STEMpedia Education . The materials used in constructing these structures are essential for ensuring strength and flexibility. Common materials include lightweight metals such as aluminum and titanium, as well as various plastics and elastomers, which contribute to the robot's durability and maneuverability 3 How are a humanoid robot's elements made, such as arms, finger ... 4 Best Materials for Prototyping Robotics - MFG Shop - MachineMfg .
Actuators
Actuators are crucial components that enable movement in humanoid robots, functioning similarly to muscles in the human body 5 Essential Materials for Humanoid Robot Construction - Sunrise Metal . The three primary types of actuators used are hydraulic, pneumatic, and electric, with the choice depending on the specific requirements of the robotic design 6 What is an Actuator in Robotics? - Artimus Robotics . Common examples of actuators include electric motors and stepper motors, which convert electrical energy into mechanical motion 7 Actuators: what is it, definition, types and how does it work 8 Robot Actuators: A Comprehensive Guide to Types, Design, and ... .
Electronic Systems
Electronic systems in humanoid robots consist of various components that manage control and processing. Key electronic parts include microcontrollers, printed circuit boards (PCBs), and a range of sensors that gather data about the robot's environment and internal state 5 Essential Materials for Humanoid Robot Construction - Sunrise Metal . These systems work together to execute programmed instructions and enable real-time responses to dynamic conditions.
Sensors
Humanoid robots utilize two main types of sensors: proprioceptive and exteroceptive. Proprioceptive sensors measure internal conditions, such as joint angles and motor speeds, while exteroceptive sensors collect data from the surrounding environment, mimicking the human senses of vision, sound, and touch 9 What Is Human-Robot Interaction - A Complete Guide 10 4.2 Proprioceptive and exteroceptive sensors - Robotics - Fiveable 11 The main types of sensors in Robotics & Self-Driving Cars (and how ... . This sensory feedback is vital for precise control and interaction, allowing the robots to navigate complex environments effectively.
Power Supply and Control Systems
The power supply of humanoid robots must support the diverse energy requirements of their components, including actuators and sensors 12 What are the main components of a robot? A quick guide . Advanced microchips and efficient power systems are integral to maintaining performance and functionality 13 Hardwares to Prioritize to Build a Humanoid Robot Cyborg . Additionally, control systems govern the robot's behavior and decision-making processes, drawing on sophisticated algorithms that enable adaptive learning and interaction with humans 14 Intelligent Humanoid Robots: An Overview and Focus on Visual ... 15 The 28 Best Humanoid Robots in 2025 - MANLY Battery .
Manufacturing Processes
The manufacturing processes for humanoid robots encompass a range of advanced techniques aimed at producing intricate components and assemblies necessary for their functionality. This multifaceted approach integrates automation and digital technologies to enhance efficiency and precision.
Digital Manufacturing Techniques
Key manufacturing processes employed in the production of humanoid robots include digital manufacturing methods such as 3D printing, CNC machining, and injection molding. 16 Manufacturing Robotics Report - Protolabs These technologies facilitate the creation of precision parts essential for robot assembly, enabling the rapid production of complex geometries that traditional methods may struggle to achieve. 17 What manufacturing processes are used to make metal parts for ...
3D Printing
3D printing plays a significant role in the production of humanoid robot components. The process involves design, printing, assembly, and testing, allowing for rapid prototyping and iterative design improvements. 18 Human Robot Production Process with New 3D Printer Factory. - This method is particularly advantageous for creating unique elements like arms and fingers, which require advanced engineering and precision manufacturing. 3 How are a humanoid robot's elements made, such as arms, finger ...
CNC Machining and Injection Molding
CNC machining and injection molding complement 3D printing by providing high-quality finishes and robust materials suitable for various parts of the robot. These processes ensure that components such as housing casings and internal mechanisms are produced with the necessary durability and precision to withstand operational demands. 16 Manufacturing Robotics Report - Protolabs
Component Materials
The construction of humanoid robots relies on a variety of materials, including electronic components like microprocessors, sensors, and actuators, which are crucial for the robot's functionality. 19 How do we make a humanoid robot? What materials do we need? Advanced materials such as shape memory alloys (SMA) are also utilized, allowing for the creation of actuators that can mimic human movements effectively. 20 Advances in smart materials soft actuators on mechanisms ...
Integration of Electronics
When designing printed circuit boards (PCBs) for humanoid robots, the use of high-frequency materials and flexible printed circuits (FPCs) is common. This integration facilitates the installation of sensors and enhances the robot's ability to process information and interact with its environment effectively. 21 Humanoid Robotics PCB Design and Manufacturing - Sierra Circuits
Automation and Robotics in Manufacturing
The introduction of robotic systems in manufacturing processes has revolutionized how components for humanoid robots are produced. Automation enhances efficiency and consistency while reducing labor costs associated with traditional manufacturing methods. 17 What manufacturing processes are used to make metal parts for ... 22 Humanoid Robots on the Rise: Meet the Industry's Game Changers Moreover, humanoid robots are increasingly being employed in assembly lines, taking on tasks that require high precision and reliability, further optimizing production processes. 23 The Future of Humanoid Robotics in Manufacturing - Cleverence
Materials Used
The construction of humanoid robots involves a diverse array of materials, each selected for their unique properties that contribute to the robot's functionality, durability, and efficiency.
Metals
Aluminum
Aluminum is frequently chosen due to its lightweight nature and ease of machining, making it an ideal structural metal for various robotic components. It is much easier to shape than steel, allowing for quicker manufacturing processes and intricate designs 24 5 materials to evaluate for designing, building robust robots 25 CSC 297 Robot Construction: Materials . Despite its higher price point compared to steel, aluminum's strength-to-weight ratio is beneficial for creating robust robotic structures that are easy to maneuver 5 Essential Materials for Humanoid Robot Construction - Sunrise Metal 3 How are a humanoid robot's elements made, such as arms, finger ... .
Steel and Titanium
Steel remains a popular choice for its sturdiness, particularly in applications where the robot must endure harsh environments. While heavier than aluminum, it provides significant structural integrity 24 5 materials to evaluate for designing, building robust robots 5 Essential Materials for Humanoid Robot Construction - Sunrise Metal . Titanium, although often more expensive than both aluminum and steel, offers a combination of strength and lightweight properties, making it advantageous for specific applications in robotic design 26 What different frame materials have been used? .
Plastics and Composites
ABS and Polycarbonate
Plastics such as ABS (Acrylonitrile Butadiene Styrene) and polycarbonate are utilized for their versatility and durability. These materials are often employed in non-structural components, such as casing and protective covers, where weight savings and flexibility are essential 4 Best Materials for Prototyping Robotics - MFG Shop - MachineMfg .
Carbon Fiber Composites
Carbon fiber composites are emerging as a favored material in advanced humanoid robots, providing an excellent balance of lightweight construction and high strength. This material allows for agile movements and robust designs, surpassing the performance of traditional materials like aluminum 27 Embracing the future: the rise of humanoid robots and embodied AI 26 What different frame materials have been used? .
Soft Materials
The development of soft robotics has led to the incorporation of materials like silicone and elastomers, which enhance the safety and adaptability of humanoid robots. These soft materials allow for flexible joints and bionic skins that can mimic human-like movement while ensuring safety in interaction with humans 28 What are the advancements in humanoid robot design? - Quora 29 The new material revolution of humanoid robots - LinkedIn .
Additional Components
In addition to structural materials, humanoid robots also rely on various electronic components such as microprocessors, sensors, and actuators. These components are essential for the functionality and performance of the robots, enabling tasks such as movement and environmental interaction 19 How do we make a humanoid robot? What materials do we need? .
Challenges in Components Manufacturing
Manufacturing components for humanoid robots involves several significant challenges that can impact the efficiency, cost, and safety of production processes.
High Costs
One of the primary challenges in the components manufacturing sector is the high cost associated with developing and producing advanced robotics. The complexity of technology and the sophisticated mechanics required to create humanoid robots often result in elevated production costs 30 Humanoid Robot Market Challenges: Addressing Key Obstacles to ... 31 3 Main Challenges in Robotics: Key Issues and Solutions . Although costs may decrease with advancements in manufacturing efficiencies and the availability of more affordable components, the initial investment remains substantial 22 Humanoid Robots on the Rise: Meet the Industry's Game Changers .
Flexibility Issues
Flexibility in manufacturing processes is another concern. Robots must be adaptable to handle various tasks, but current technologies can struggle with versatility, especially in tasks requiring intricate movements, such as folding cloth 31 3 Main Challenges in Robotics: Key Issues and Solutions 32 What are the challenges in the way of mass adoption of robotics? . The limitations in robotic capabilities can hinder the production line's efficiency, impacting overall output.
Safety Concerns
Safety is a critical issue in the manufacturing of humanoid robot components. The integration of robots into manufacturing plants necessitates stringent safety protocols to protect human workers from potential accidents involving robotic machinery. Ensuring that robotic systems operate safely alongside human workers is an ongoing challenge in the field 31 3 Main Challenges in Robotics: Key Issues and Solutions 33 Quality control robots: Ensuring excellence for manufacturers .
Production Efficiency
Despite the challenges, advancements in digital manufacturing processes, such as 3D printing, CNC machining, and injection molding, are reshaping production efficiency. These technologies allow for rapid manufacturing of complex components, reducing the time for production significantly. For example, parts that once required over a week on a CNC machine can now be produced in under 20 seconds 16 Manufacturing Robotics Report - Protolabs 34 BotQ: A High-Volume Manufacturing Facility for Humanoid Robots . This shift towards faster production methods is essential for meeting the increasing demand for humanoid robots while addressing some of the cost challenges associated with traditional manufacturing practices.
Future Trends
The future of components manufacturing for humanoid robots is poised for significant transformation, driven by advancements in materials, artificial intelligence (AI), and automation technologies. As the humanoid robot market is projected to grow from USD 2.03 billion in 2024 to USD 13.25 billion by 2029, with a compound annual growth rate (CAGR) of 45.5% 35 Humanoid Robot Market Size, Share & Growth - MarketsandMarkets , manufacturers are focusing on innovative approaches to meet increasing demands.
Materials Innovation
Advancements in materials science are crucial for enhancing the performance and functionality of humanoid robots. Metals such as aluminum, steel, and titanium remain the primary choices for structural components due to their robustness and durability 36 Materials that command the Robotics Industry - Protolabs . Meanwhile, the versatility of plastics like ABS and polycarbonate is being leveraged for various applications, allowing for lightweight yet strong designs 4 Best Materials for Prototyping Robotics - MFG Shop - MachineMfg . Additionally, shape memory alloys (SMA) are emerging as an active material that can be utilized in numerous applications, contributing to the flexibility and adaptability of humanoid robots 20 Advances in smart materials soft actuators on mechanisms ... .
Automation and AI Integration
The integration of AI into humanoid robots is set to revolutionize their capabilities. Emerging techniques, including reinforced learning, imitation learning, and the use of large language models, are enabling robots to perform complex tasks and interact more naturally with humans 37 Latest advancements in humanoid robots - Interlake Mecalux 38 Intelligent Robotics—A Systematic Review of Emerging ... - MDPI . This integration not only enhances the robots' ability to adapt to different scenarios but also positions them to excel in automating repetitive and labor-intensive tasks 39 Robotics in manufacturing: technology requirements and use cases . As companies embrace automation, the landscape of job creation and enhancement is changing, indicating that while some jobs may be lost, new opportunities will arise in areas that support this technological evolution 40 Ethics and automation: What to do when workers are displaced .
Digital Manufacturing Processes
The implementation of digital manufacturing techniques, such as 3D printing, CNC machining, and injection molding, is expected to streamline production processes for humanoid robot components 16 Manufacturing Robotics Report - Protolabs . These technologies allow for precise manufacturing of intricate parts, fostering innovation and reducing production times. By utilizing advanced manufacturing methods, companies can create components that are not only efficient but also tailored to the specific requirements of humanoid robots.
Recently Published Academic Articles
| Year ↕ | Title ↕ | Publication ↕ | Citations ↕ |
|---|---|---|---|
| 2024 | Intelligent humanoid robots in manufacturing | AA Malik, T Masood, A Brem - … Conference on Human-Robot Interaction, 2024 - dl.acm.org | 9 |
| 2022 | Purposeful communication in human–robot collaboration: A review of modern approaches in manufacturing | R Salehzadeh, J Gong, N Jalili - IEEE Access, 2022 - ieeexplore.ieee.org | 20 |
| 2021 | Human-robot collaborative systems: Structural components for current manufacturing applications | P Segura, O Lobato-Calleros… - … and Manufacturing …, 2021 - Elsevier | 54 |
| 2020 | Overview of human-robot collaboration in manufacturing | L Wang, S Liu, H Liu, XV Wang - … 4.0 Model for Advanced Manufacturing …, 2020 - Springer | 155 |
| 2020 | Design, implementation, and controlling of a humanoid robot | K Somisetti, K Tripathi, JK Verma - … International Conference on …, 2020 - ieeexplore.ieee.org | 28 |
| 2020 | Symbiotic human–robot collaborative approach for increased productivity and enhanced safety in the aerospace manufacturing industry | L Pérez, S Rodríguez-Jiménez, N Rodríguez… - … Manufacturing …, 2020 - Springer | 82 |
| 2019 | A comprehensive survey on humanoid robot development | S Saeedvand, M Jafari, HS Aghdasi… - The Knowledge …, 2019 - cambridge.org | 104 |
| 2019 | Humanoid robots in aircraft manufacturing: The airbus use cases | A Kheddar, S Caron, P Gergondet… - IEEE Robotics & …, 2019 - ieeexplore.ieee.org | 98 |
| 2019 | Human–robot collaboration in manufacturing applications: a review | E Matheson, R Minto, EGG Zampieri, M Faccio… - Robotics, 2019 - mdpi.com | 685 |
| 2019 | Gesture-based human-robot interaction for human assistance in manufacturing | P Neto, M Simão, N Mendes, M Safeea - … of Advanced Manufacturing …, 2019 - Springer | 182 |
| 2018 | Topology optimization for additive manufacturing using a component of a humanoid robot | S Junk, B Klerch, L Nasdala, U Hochberg - Procedia Cirp, 2018 - Elsevier | 46 |
| 2017 | Collaborative assembly in hybrid manufacturing cells: An integrated framework for human–robot interaction | B Sadrfaridpour, Y Wang - IEEE Transactions on Automation …, 2017 - ieeexplore.ieee.org | 178 |
| 2017 | Customization and fabrication of the appearance for humanoid robot | S Guo, H Xu, NM Thalmann, J Yao - The Visual Computer, 2017 - Springer | 13 |
| 2016 | Modeling and control of trust in human-robot collaborative manufacturing | B Sadrfaridpour, H Saeidi, J Burke, K Madathil… - Robust intelligence and …, 2016 - Springer | 127 |
| 2016 | Collaborative manufacturing with physical human–robot interaction | A Cherubini, R Passama, A Crosnier, A Lasnier… - … Manufacturing, 2016 - Elsevier | 724 |
| 2016 | Robot skills for manufacturing: From concept to industrial deployment | MR Pedersen, L Nalpantidis, RS Andersen… - … Manufacturing, 2016 - Elsevier | 570 |
| 2009 | Human-robot collaboration in cellular manufacturing: Design and development | JTC Tan, F Duan, Y Zhang, K Watanabe… - … on Intelligent Robots …, 2009 - ieeexplore.ieee.org | 181 |
| 2009 | Humanoid robot LOLA | S Lohmeier, T Buschmann… - … Conference on Robotics …, 2009 - ieeexplore.ieee.org | 187 |
| 2007 | Design of modules and components for humanoid robots | A Albers, S Brudniok, J Ottnad, C Sauter… - Humanoid Robots …, 2007 - books.google.com | 14 |
| 2007 | Methods for lightweight design of mechanical components in humanoid robots | A Albers, J Ottnad, H Weiler… - … on Humanoid Robots, 2007 - ieeexplore.ieee.org | 47 |
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References
- How are a humanoid robot's elements made, such as arms, finger ...
- How Humanoid Robots Work: Complete Guide - Qviro Blog
- All About Humanoid Robots - STEMpedia Education
- Actuators: what is it, definition, types and how does it work
- Robot Actuators: A Comprehensive Guide to Types, Design, and ...
- Hardwares to Prioritize to Build a Humanoid Robot Cyborg
- What Is Human-Robot Interaction - A Complete Guide
- 4.2 Proprioceptive and exteroceptive sensors - Robotics - Fiveable
- What is an Actuator in Robotics? - Artimus Robotics
- What are the main components of a robot? A quick guide
- Essential Materials for Humanoid Robot Construction - Sunrise Metal
- The main types of sensors in Robotics & Self-Driving Cars (and how ...
- Best Materials for Prototyping Robotics - MFG Shop - MachineMfg
- Intelligent Humanoid Robots: An Overview and Focus on Visual ...
- The 28 Best Humanoid Robots in 2025 - MANLY Battery
- 5 materials to evaluate for designing, building robust robots
- CSC 297 Robot Construction: Materials
- Embracing the future: the rise of humanoid robots and embodied AI
- What are the advancements in humanoid robot design? - Quora
- What different frame materials have been used?
- The new material revolution of humanoid robots - LinkedIn
- How do we make a humanoid robot? What materials do we need?
- Manufacturing Robotics Report - Protolabs
- BotQ: A High-Volume Manufacturing Facility for Humanoid Robots
- Humanoid Robot Market Challenges: Addressing Key Obstacles to ...
- 3 Main Challenges in Robotics: Key Issues and Solutions
- What are the challenges in the way of mass adoption of robotics?
- Quality control robots: Ensuring excellence for manufacturers
- Humanoid Robots on the Rise: Meet the Industry's Game Changers
- What manufacturing processes are used to make metal parts for ...
- Human Robot Production Process with New 3D Printer Factory. -
- Humanoid Robotics PCB Design and Manufacturing - Sierra Circuits
- The Future of Humanoid Robotics in Manufacturing - Cleverence
- Advances in smart materials soft actuators on mechanisms ...
- Ethics and automation: What to do when workers are displaced
- Humanoid Robot Market Size, Share & Growth - MarketsandMarkets
- Materials that command the Robotics Industry - Protolabs
- Robotics in manufacturing: technology requirements and use cases
- Latest advancements in humanoid robots - Interlake Mecalux
- Intelligent Robotics—A Systematic Review of Emerging ... - MDPI